Executive Summary
A globally renowned fragrance manufacturer required a fully automated, GMP-compliant Jasmine Absolute Extraction Plant to manufacture premium Jasmine Absolute, Jasmine Concrete, and high-value floral aromatic extracts from freshly harvested Jasmine Flowers (Jasminum grandiflorum and Jasminum sambac).
The customer required a turnkey facility capable of preserving delicate floral aroma molecules, maximizing absolute yield, achieving high solvent recovery, reducing production costs, and consistently producing export-grade fragrance ingredients for luxury perfumes and premium cosmetics.
MECH O TECH LLP successfully designed, engineered, manufactured, supplied, installed, and commissioned a 20 TPD Jasmine Absolute Extraction Plant integrating advanced solvent extraction, concrete production, vacuum solvent recovery, absolute purification, precision filtration, aroma preservation systems, and intelligent PLC-SCADA automation.
The plant consistently produces premium Jasmine Absolute with exceptional fragrance richness, superior purity, outstanding solvent recovery, and world-class production efficiency.
Customer Background
The customer supplies premium floral ingredients to international perfume houses, luxury cosmetic brands, personal care manufacturers, aromatherapy companies, pharmaceutical companies, skincare manufacturers, flavor & fragrance companies, and global botanical ingredient exporters. Growing worldwide demand for premium natural floral fragrances required expansion into a modern automated extraction facility.
Customer Challenges
Before modernization, the customer experienced:
- Low Jasmine Absolute yield
- Loss of delicate aroma compounds
- High solvent consumption
- Manual production inconsistencies
- Long extraction cycles
- High operating costs
- Variable fragrance profile
- Limited production capacity
- Difficulty meeting premium export standards
Project Objectives
MECH O TECH LLP designed a turnkey facility capable of:
- Processing 20 MT/day of Fresh Jasmine Flowers
- Producing premium Jasmine Absolute
- Manufacturing Jasmine Concrete
- Recovering more than 99% extraction solvent
- Preserving delicate floral aroma compounds
- Reducing energy and solvent consumption
- Meeting GMP, ISO, IFRA, and international cosmetic standards
- Supporting expansion up to 75 TPD
Raw Material
- Botanical Name
- Jasminum grandiflorum / Jasminum sambac
- Common Name
- Jasmine
- Plant Part Used
- Fresh Flowers
- Moisture Content
- 75–85%
- Daily Processing Capacity
- 20,000 kg/day
Finished Product
Available Options
Applications
- Luxury Perfumes
- Fine Fragrances
- Premium Cosmetics
- Personal Care Products
- Skincare
- Aromatherapy
- High-End Toiletries
- Pharmaceutical Fragrance Ingredients
Process Flow
Process Description
Raw Material Preparation
Fresh jasmine flowers are received immediately after harvesting and processed within a few hours to preserve their highly volatile aromatic compounds.
Flowers are:
- Carefully inspected
- Lightly cleaned
- Transferred immediately to extraction vessels
- Protected from excessive heat and sunlight
Solvent Extraction
Fresh flowers are processed in specially designed stainless steel extraction vessels using cosmetic-grade extraction solvents under carefully controlled conditions.
The extraction process provides:
- Maximum aroma preservation
- High concrete yield
- Excellent fragrance intensity
- Uniform extraction efficiency
- Minimal floral damage
Concrete Recovery
Following extraction, solvent is partially removed under controlled conditions to obtain Jasmine Concrete, containing aromatic compounds, waxes, and natural floral constituents.
Vacuum Solvent Recovery
MECH O TECH LLP's advanced solvent recovery system recovers more than 99% of extraction solvent.
Recovered solvent is:
- Condensed
- Purified
- Stored
- Recycled
Benefits include:
- Lower operating costs
- Reduced environmental impact
- Improved process safety
- Excellent product purity
Absolute Recovery
Jasmine Concrete undergoes controlled alcohol extraction and low-temperature vacuum processing to separate aromatic compounds from natural waxes.
The resulting Jasmine Absolute exhibits:
- Rich floral fragrance
- Excellent clarity
- Superior stability
- High aromatic concentration
- Premium export quality
Purification
Multi-stage purification removes residual waxes and impurities while preserving delicate fragrance molecules.
Fine Filtration
The finished product passes through precision filtration to ensure:
- Crystal-clear appearance
- Excellent stability
- Superior purity
- Long shelf life
Quality Standardization
Every batch undergoes detailed quality analysis for:
- Benzyl Acetate
- Linalool
- Benzyl Alcohol
- Indole
- Cis-Jasmone
- Specific Gravity
- Refractive Index
- Residual Solvent
- Color
- Fragrance Profile
Major Equipment Supplied
- Fresh Flower Feeding System
- Stainless Steel Extraction Vessels
- Solvent Storage Tanks
- Transfer Pumps
- Concrete Processing Unit
- Vacuum Solvent Recovery System
- Absolute Recovery Unit
- Purification System
- Fine Filtration Unit
- Storage Tanks
- Nitrogen Blanketing System
- PLC-SCADA Automation Panel
- Electrical MCC
- Instrumentation Package
- CIP System
Automation Features
The plant incorporates advanced automation featuring:
- Recipe Management
- Extraction Cycle Automation
- Temperature Monitoring
- Solvent Flow Monitoring
- Vacuum Monitoring
- Batch Traceability
- Alarm Management
- Historical Batch Records
- Utility Monitoring
- Production Analytics
- Remote Diagnostics
- Industry 4.0 Connectivity
GMP & Safety Features
The plant is engineered according to GMP and international cosmetic manufacturing standards. Features include:
- SS 316L product-contact surfaces
- Hygienic sanitary piping
- Closed-loop solvent handling
- Explosion-proof electrical systems
- ATEX-compatible solvent handling where applicable
- Nitrogen blanketing
- Food-grade seals and gaskets
- Dead-leg-free piping
- CIP-compatible hygienic design
- Validation-ready construction
Plant Utilities
- Steam Boiler
- Chilled Water System
- Cooling Tower
- Vacuum System
- Air Compressor
- Electrical Power
- Soft Water System
- Nitrogen Supply
Sustainability Features
The plant incorporates environmentally sustainable engineering through:
- Closed-loop solvent recovery
- Heat recovery systems
- Low-energy vacuum processing
- Water conservation
- Reduced solvent emissions
- Optimized utility utilization
- Automated CIP optimization
- Eco-friendly process engineering
Customer Benefits
Following successful commissioning, the customer achieved:
- Higher Jasmine Absolute yield
- Superior fragrance preservation
- Outstanding concrete recovery
- More than 99% solvent recovery
- Lower operating costs
- Reduced utility consumption
- Increased production capacity
- Consistent export-grade quality
- Enhanced global competitiveness
- Excellent return on investment
Plants Used In This Project
Why Mech O Tech LLP?
MECH O TECH LLP is a globally recognized manufacturer of turnkey extraction and distillation plants for floral extracts, essential oils, nutraceuticals, pharmaceuticals, cosmetics, and food processing industries. With over 30 years of engineering expertise, we deliver customized solutions featuring advanced solvent extraction, precision vacuum recovery, intelligent PLC-SCADA automation, and GMP-compliant engineering for premium botanical ingredients.
Conclusion
The Jasmine Absolute Extraction Plant from MECH O TECH LLP offers a complete turnkey solution for manufacturing premium Jasmine Absolute and Jasmine Concrete with exceptional fragrance quality and export-grade purity. Through advanced extraction technology, intelligent automation, sustainable engineering, and hygienic GMP design, the plant enables manufacturers to achieve world-class product quality, reduced operating costs, and long-term manufacturing excellence.
Key Technical Highlights
- Raw Material
- Jasminum grandiflorum / Jasminum sambac
- Plant Capacity
- 2–75 TPD (customizable)
- Finished Products
- Jasmine Absolute, Jasmine Concrete, Premium Floral Extracts
- Technology
- Solvent Extraction + Vacuum Solvent Recovery + Absolute Purification
- Solvent Recovery
- Up to 99%
- Automation
- PLC-SCADA with Industry 4.0 Integration
- Construction Material
- SS 304 / SS 316L
- Compliance
- GMP, WHO-GMP, HACCP, ISO, IFRA-ready manufacturing practices, USFDA-ready hygienic design, CE-compliant equipment
- Applications
- Luxury Perfumery, Cosmetics, Personal Care, Aromatherapy, Pharmaceutical Fragrance Ingredients
Why Global Manufacturers Choose MECH O TECH LLP
- 30+ years of engineering excellence in extraction and distillation technologies
- Complete turnkey execution from process development to commissioning
- Customized plants from 100 kg/day pilot units to 75 TPD commercial facilities
- Advanced solvent extraction with 99% solvent recovery
- Intelligent PLC-SCADA automation with complete batch traceability
- GMP, WHO-GMP, HACCP, ISO, and international hygienic engineering standards
- Comprehensive installation, validation, operator training, annual maintenance support, and lifetime technical assistance
- Extensive expertise in floral extracts, essential oils, herbal extracts, nutraceuticals, pharmaceuticals, and food processing plants
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