Soya
Herbal Extraction Plants

Soya

Soya

Soya

Purity Levels

20% Flavanoids

Mechotech designs and manufactures turnkey herbal extraction plants for Soya, standardised to 20% Flavanoids. We supply the complete machinery to process Soya into a consistent, specification-grade extract for the pharmaceutical, nutraceutical, food, and fragrance industries.

Mechotech's Soya plant is engineered from first principles around the specific chemistry and processing requirements of Soya. Built in SS 316L with integrated solvent recovery (>95%), automation, and full documentation, each plant is delivered as a commissioned, performance-verified turnkey system that reliably meets the 20% Flavanoids specification.

Manufacturing Process

1

Raw Material Preparation

Soya raw material is authenticated, tested for moisture, and milled to a uniform particle size to maximise solvent contact before extraction.

2

Extraction

Milled Soya is extracted with food-grade solvent (alcohol / aqueous) in closed jacketed SS 316L extractors under controlled temperature and multiple cycles to maximise recovery of the target actives.

3

Filtration

The extract (miscella) is clarified through a plate-and-frame filter press followed by cartridge polish filters.

4

Concentration & Solvent Recovery

The miscella is concentrated in a falling-film / vacuum evaporator with greater than 95% solvent recovery through the condenser return system.

5

Standardisation

The concentrate is assayed and adjusted to the declared specification of 20% Flavanoids before drying.

6

Drying & Quality Control

The standardised Soya extract is spray- or vacuum-dried, then released after assay, residual-solvent, heavy-metal, microbial, and moisture testing.

Applications

  • Pharmaceutical standardised ingredient supply
  • Nutraceutical capsule, tablet, and supplement manufacturing
  • Food, flavour, and beverage applications
  • Cosmetic and personal care active ingredients
  • Ayurvedic and traditional medicine preparations
  • Export to regulated-market ingredient buyers

Key Features

  • GMP-Compliant SS 316L Construction

    Electropolished SS 316L product-contact surfaces meet WHO-GMP and Schedule M requirements, with CIP operation between batches.

  • Closed-Loop Solvent Recovery (>95%)

    Integrated recovery returns greater than 95% of the solvent per batch, cutting operating cost and meeting CPCB discharge norms.

  • Standardised to Specification

    In-process and batch-release assay hold the finished Soya extract within its declared specification (20% Flavanoids).

  • Integrated Drying

    A matched spray/vacuum dryer produces a free-flowing, low-moisture powder ready for encapsulation and blending.

  • Scalable Batch Capacity

    Plants are configured from 100 kg/batch pilot scale to 2,000+ kg/batch commercial capacity with modular expansion.

Frequently Asked Questions

Does Mechotech supply the complete machinery for Soya?
Yes. Mechotech supplies the complete turnkey plant for Soya — engineered, fabricated at our Hyderabad facility, installed, and commissioned as a single performance-verified system that produces specification-grade output from day one of handover.
What specification can the Soya plant achieve?
The plant is engineered to reliably reach 20% Flavanoids, confirmed by batch-release testing with full certificate-of-analysis documentation.
What production capacities are available for the Soya plant?
Mechotech builds Soya plants from pilot systems for product development to multi-tonne commercial plants. Capacity is selected from raw-material supply, confirmed buyer volume, and investment timeline; we recommend a pilot plant to validate parameters before scaling.
Which industries use the Soya plant?
Pharmaceutical, nutraceutical, food and flavour, cosmetic, and fragrance manufacturers across India and export markets use Mechotech plants for consistent, compliant production.

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