Aloevera
Herbal Extraction Plants

Aloevera

Aloevera

Aloevera

Purity Levels

200X

Mechotech designs and manufactures turnkey herbal extraction plants for Aloevera, standardised to 200X. We supply the complete machinery to process Aloevera into a consistent, specification-grade extract for the pharmaceutical, nutraceutical, food, and fragrance industries.

Mechotech's Aloevera plant is engineered from first principles around the specific chemistry and processing requirements of Aloevera. Built in SS 316L with integrated solvent recovery (>95%), automation, and full documentation, each plant is delivered as a commissioned, performance-verified turnkey system that reliably meets the 200X specification.

Manufacturing Process

1

Raw Material Preparation

Aloevera raw material is authenticated, tested for moisture, and milled to a uniform particle size to maximise solvent contact before extraction.

2

Extraction

Milled Aloevera is extracted with food-grade solvent (alcohol / aqueous) in closed jacketed SS 316L extractors under controlled temperature and multiple cycles to maximise recovery of the target actives.

3

Filtration

The extract (miscella) is clarified through a plate-and-frame filter press followed by cartridge polish filters.

4

Concentration & Solvent Recovery

The miscella is concentrated in a falling-film / vacuum evaporator with greater than 95% solvent recovery through the condenser return system.

5

Standardisation

The concentrate is assayed and adjusted to the declared specification of 200X before drying.

6

Drying & Quality Control

The standardised Aloevera extract is spray- or vacuum-dried, then released after assay, residual-solvent, heavy-metal, microbial, and moisture testing.

Applications

  • Pharmaceutical standardised ingredient supply
  • Nutraceutical capsule, tablet, and supplement manufacturing
  • Food, flavour, and beverage applications
  • Cosmetic and personal care active ingredients
  • Ayurvedic and traditional medicine preparations
  • Export to regulated-market ingredient buyers

Key Features

  • GMP-Compliant SS 316L Construction

    Electropolished SS 316L product-contact surfaces meet WHO-GMP and Schedule M requirements, with CIP operation between batches.

  • Closed-Loop Solvent Recovery (>95%)

    Integrated recovery returns greater than 95% of the solvent per batch, cutting operating cost and meeting CPCB discharge norms.

  • Standardised to Specification

    In-process and batch-release assay hold the finished Aloevera extract within its declared specification (200X).

  • Integrated Drying

    A matched spray/vacuum dryer produces a free-flowing, low-moisture powder ready for encapsulation and blending.

  • Scalable Batch Capacity

    Plants are configured from 100 kg/batch pilot scale to 2,000+ kg/batch commercial capacity with modular expansion.

Frequently Asked Questions

Does Mechotech supply the complete machinery for Aloevera?
Yes. Mechotech supplies the complete turnkey plant for Aloevera — engineered, fabricated at our Hyderabad facility, installed, and commissioned as a single performance-verified system that produces specification-grade output from day one of handover.
What specification can the Aloevera plant achieve?
The plant is engineered to reliably reach 200X, confirmed by batch-release testing with full certificate-of-analysis documentation.
What production capacities are available for the Aloevera plant?
Mechotech builds Aloevera plants from pilot systems for product development to multi-tonne commercial plants. Capacity is selected from raw-material supply, confirmed buyer volume, and investment timeline; we recommend a pilot plant to validate parameters before scaling.
Which industries use the Aloevera plant?
Pharmaceutical, nutraceutical, food and flavour, cosmetic, and fragrance manufacturers across India and export markets use Mechotech plants for consistent, compliant production.

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