Red Chilli Oleoresin Extraction Plant
Mechotech’s Red Chilli Oleoresin Extraction Plant is engineered for the efficient extraction of oleoresins from dried red chillies (Capsicum annuum), rich in capsaicin and carotenoids. These extracts are widely used in the food, pharmaceutical, and cosmetic industries for their pungency, color, and bioactive properties.
Raw Material Used
- Sun-dried or mechanically dehydrated red chillies
- Capsicum species with high capsaicin and color value
- Cleaned and pulverized before processing
Extraction Methods
- Solvent Used: Food-grade hexane or ethanol (based on application)
- Type: Counter-current solvent extraction
- Temperature Range: 50°C – 60°C
- Duration: 4–6 hours depending on pungency level
Post-Extraction Processing
- Solvent Recovery Unit (SRU): Up to 98% recovery efficiency
- Standardization: Adjusted for specific Scoville Heat Units (SHU) and color (ASTA value)
- Form: Oleoresin (thick, oily liquid), packed in food-grade drums
Applications
- Spice blends and flavoring agents
- Pain relief balms and liniments (capsaicin-based)
- Natural coloring in sauces, snacks, and processed foods
- Veterinary and feed industry
Plant Features
- Explosion-proof electricals and flame-proof motors
- SS316 contact parts with food-grade standards
- Optional vacuum pump & rotary film evaporator
- Customizable plant sizes: 100L – 5000L batch capacity
Utilities Required
- Steam boiler with pressure control
- Chilled water system for solvent condensation
- Flame-proof control panel with PLC automation
- Compressed air for pneumatic valves (if automated)
