Tomato Extraction & Processing Plant
Mechotech’s Tomato Extraction Plant is designed for efficient extraction and concentration of lycopene, beta-carotene, and other valuable phytochemicals from ripe tomatoes. With increasing demand for natural antioxidants, nutraceutical ingredients, and functional food additives, this plant is ideal for clients targeting healthcare, cosmetics, and food processing industries. The system is optimized to extract sensitive compounds while preserving color, aroma, and nutritional properties.
Raw Material Used
- Fully ripened, red tomatoes
- Washed, sorted, and crushed before processing
- Sourced from fresh, pesticide-free produce
Extraction Methods
- Solvent Used: Hexane, ethyl acetate, or supercritical CO₂ (optional)
- Type: Solvent extraction or steam-assisted extraction
- Temperature Range: 40°C – 60°C (low-temp to protect lycopene)
- Duration: 4–6 hours depending on method
Post-Extraction Processing
- Drying Methods: Spray drying, vacuum drying (for powder), or emulsification (for oil form)
- Final Form: Paste, oil, or powder
- Standardization: Typically for lycopene (6%–10% in oleoresin)
Applications
- Nutraceuticals – Lycopene supplements and antioxidant blends
- Cosmetics – Anti-aging creams, sun protection formulas
- Food Industry – Natural colorants, tomato flavoring agents
- Pharmaceuticals – Cardiovascular health and prostate health formulations
Plant Features
- Hygienic SS316L construction
- Solvent recovery and deodorizing system
- Custom capacity options from 100L to 3000L
- PLC/SCADA automation for precision and quality assurance
- Supercritical CO₂ setup (optional) for solvent-free extraction
Utilities Required
- Steam boiler or electric heating
- Chiller and vacuum system
- Solvent handling and recovery setup
- Explosion-proof system for hexane-based extraction
