Saw Palmetto (Serenoa Repens) Extraction Plant
Mechotech’s Saw Palmetto Extraction Plant is designed for the precise extraction of active compounds from the berries of Serenoa repens (Saw Palmetto). Known for its therapeutic use in supporting prostate health, managing benign prostatic hyperplasia (BPH), and promoting hair growth, Saw Palmetto extract is widely used in the pharmaceutical and nutraceutical industries. Our extraction systems are engineered to maximize the yield of active fatty acids, sterols, and flavonoids, ensuring top-quality extracts.
Raw Material Used
- Dried or fresh Saw Palmetto berries
- Sourced from certified organic suppliers or wildcrafted in native regions
- Cleaned, dried, and mechanically processed for optimal extraction
Extraction Methods
- Solvent Used: Hydro-alcoholic solution (Ethanol + Water) or cold press extraction (for oil)
- Type: Percolation or Soxhlet extraction for concentrated extract / Cold pressing for oil
- Temperature Range: 40°C – 60°C for alcohol extraction
- Duration: 4–6 hours for percolation, shorter for cold pressing
Post-Extraction Processing
- Drying Options: Spray drying or freeze-drying (for powder extract)
- Final Forms: Liquid extract, oil, or fine powder
- Standardization: Tailored to key actives such as fatty acids (lauric acid, oleic acid), sterols, and flavonoids
Applications
- Prostate health supplements: For managing BPH and supporting urinary function
- Hair growth treatments: For inhibiting DHT (Dihydrotestosterone) in hair loss products
- Anti-inflammatory formulations: For joint and muscle pain relief
- Nutraceuticals: For male health and hormonal balance
Plant Features
- GMP-compliant SS316L construction for sanitary processing
- Cold press and percolation extraction systems for oil and extract production
- Scalable systems from 100L to 3000L
- Efficient solvent recovery and waste management system
- Full automation for precise control over extraction parameters
Utilities Required
- Steam boiler or electric heater for solvent-based extraction
- Cold press system for oil extraction
- Chilled water unit for solvent recovery
- Vacuum pump and rotary evaporator for concentrated extract
- Flame-proof electrical system for ethanol handling (if applicable)
